• 04-02 2025
    zhddq
    The electric contact level gauge is designed based on the different electrical resistivity of water and steam. The electrode of the measuring cylinder has a low impedance to the cylinder in water. The impedance of the cylinder is high in the steam.As the water level changes, the number of electrodes in the water also changes. Convert into a change in resistance value. Transmit to the secondary instrument to achieve functions such as water level display, alarm, protection interlock, etc. Troubleshooting of electric contact level gauge:1. The electrode of the electric contact level gauge is prone to being covered by oxides, and over time, its reliability and sensitivity gradually decrease. This can be solved by reducing the electrode point current, as this greatly reduces the adsorption force of the electrode.Sharp pointed electrodes are also acceptable, as they have a certain se...
  • 04-01 2025
    zhddq
    A: For debugging steps without using X5: (Drive open-loop mode)The Panasonic A5 drive is in position control mode in the application, and the parameters that need to be adjusted are: parameter price definition Adjustment method Pr0.01 0 Control mode (0 is position control mode) Default to 0, no need to change; Pr0.02 First 1, then 0 Set whether to automatically adjust; 1 automatic, 0 non automatic Default to 1, set to 0 after running the machine for a period of time; Pr0.03 10~16 Set the rigidity of the machine Adjusting from low to high reduces vibration; Pr0.05 0 or 1 Set pulse input mode 0:500Kbps (Optoelectronics) 1: 4Mbps (long line) When high speed is required, it can be set to 1. For wiring and calculation methods, please refer to the following Pr0.06 0 Set command pulse polarity Default to 0, no need to change; Pr0.07 3 Set pulse input mode 3 is puls...
  • 03-31 2025
    zhddq
    Embedded systems are computer systems used for various devices, including but not limited to household appliances, automobiles, medical equipment, and industrial control systems. These systems play an important role in modern life and are therefore crucial for their normal operation. However, embedded systems also encounter various faults and problems during use, so understanding troubleshooting and maintenance methods is crucial to ensure the continuous and stable operation of the system. 1. Methods to solve problems 1. Fault phenomenon detection: For problematic embedded systems, it is necessary to first record the fault phenomenon in detail. This includes the frequency of issues, specific error messages, and specific conditions that cause system crashes. Detailed records help to better analyze the root cause of problems and solve them in a targeted manner. Hardware connection...
  • 03-28 2025
    zhddq
    Supervisory Control and Data Acquisition (SCADA) is an indispensable part of modern industrial control systems, responsible for monitoring and controlling various aspects of industrial processes. The Programmable Logic Controller (PLC) is the core device for implementing automation control. In practical applications, communication between the upper computer and PLC is crucial. This article will explore how to achieve communication between the upper computer and PLC through a network port. 1. Overview In modern industrial processes, the upper computer serves as the brain of the control system, responsible for monitoring and scheduling the PLC. PLC achieves automation control of industrial processes by connecting various external devices such as sensors and actuators.Therefore, communication between the upper computer and PLC is essential, as it can prov...
  • 03-27 2025
    zhddq
    Ladder diagram of sequential start and stop of conveyor belt Explanation: This program uses a timer (T) as the control element for delayed start and stop. The program is as follows: Component introduction: X0 is the emergency stop button X1, X2, X3 are thermal relays for three motors X4 is the start button X5 is the stop button Y1, Y2, Y3 are motor contactors Program description: 1. When the emergency stop and thermal relay are in the on state, the M0 auxiliary relay is powered on. 2. Press the start button X4 to turn on the signal, and the Y1 relay is powered on. Simultaneously connect T1 and T2. 3. When the delay time of T1 expires, the Y2 relay is powered on. 4. When the delay time of T2 expires, Y3 relay is powered on. At this point, the sequential start-up of the three electric motors is completed. 5. When the stop button X5 is pressed, the signal is...
  • 03-26 2025
    zhddq
    1.1 Communication through OPC S7-200 PC Access OPC communication between S7-200 and WinCC can be established using the OPC server PC Access of S7-200. SIMATIC NET OPC Server A connection between S7-200 and WinCC can be established using the OPC server of SIMATIC NET. 1.2 Communication using PROFIBUS DP Connecting through PROFIBUS DP is a relatively fast communication method. In order to communicate using PROFIBUS DP, the S7-200 communication module EM277 is required. This document mainly provides a detailed introduction to this method. How to communicate Profibus DP between WinCC and 200PLC through EM277 2.1 Network Configuration CP5611 serves as the main station, EM277 serves as a standard master-slave network for the slave station, as shown in Figure 1. 2.2 Hardware and softwa...
  • 03-25 2025
    zhddq
    ABB frequency converters are widely used, and various malfunctions are inevitable during use. There are generally two methods for handling ABB frequency converter faults (similar to other frequency converter faults): fault code analysis method and main circuit analysis method. 1. Fault code analysis method If the ABB frequency converter has a fault, there are corresponding fault codes on the operation panel. Generally, when dealing with frequency converter faults, it is necessary to find its fault code on the operation panel and conduct a deeper analysis based on the fault code. Based on my personal experience in frequency converter maintenance and some common fault codes, I will briefly discuss some common fault handling methods. 1.1 Fault code: BRAKEFLT Reason for malfunction: Brake failure, brake opening timeout or brake not opening properly. Solution: Open...
  • 03-20 2025
    zhddq
    Dynamic parameter adjustment steps:Step 1 Set system rigidity (Fn 001)Kp :  Position circuit proportional gain (recommended value for machine Kp is 30-90 c)Kv :  Proportional gain of speed circuit (recommended Kv value for machine tool 30-120 Hz)Ti :  Integral gain of speed loop (recommended value for machine tool Ti is 10-30 ms)Example: Choose different rigidity based on the size of the machine tool (Fn001 is recommended to be set to 5 for 1-meter machining centers)Rigid (Fn001) Kp (Pn102) Kv (Pn100) Ti (Pn101) Torque filtering (Pn401)Low 3 30 30 3000 130Medium low 4 40 2000 100Medium high 5 60 1500 70High 6 85 85 1000 50 Step 2 Auto turning to find the inertia ratio between the motor and the machine toolThe purpose of automatic coordination is mainly to calculate the dynamic parameters that may be affected after the integration of the mo...
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